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PM200RSD060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
A B AA - DIA. (4 TYP.) H Y AC W W W RY AC Y Z V
12 3 4 5678 9 11 13 15 17 19
T Q Q
1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO TC Measured Point
11. W P 12. V WPI 13. V NC 14. V NI 15. Br 16. U N 17. V N 18. W N 19. FO
P N
10 12
14 16 18
AE (15 TYP.) 63 MM AB - THD (6 TYP.) W F EC
B
J
U
V
W
AH AH Z
G
M D
M
S Z
Z Y
2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AF AG X P AD U N L K
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Low Loss Using 4th Generation IGBT Chip Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM200RSD060 is a 600V, 200 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 200 VCES Volts (x 10) 60
V WPC WP W FO
VUPC UP UFO
GND GND FO SI IN
V VPC VP
V WPI
V CC
V CC
V CC
V CC
V CC
V CC
GND GND
GND GND
GND GND
GND GND
GND GND
GND GND
FO
FO
FO
FO
FO
OUT
OUT
OUT
OUT
OUT
OUT
B
N
W
V
U
OUT
TEMP
SI
SI
SI
SI
SI
SI
FO
V CC
IN
IN
IN
IN
IN
IN
VUPI
V VPI
V NC WN
V FO
VNI
UN
FO BR
VN
P
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N P Q R Inches 5.310.04 4.740.02 4.330.04 4.27 3.760.02 3.29 2.01 1.602 1.56 1.37 1.33 1.02 Millimeters 135.01.0 120.50.5 110.01.0 10.5 95.50.5 83.5 51.0 40.68 39.5 34.7 33.7 26.0 Dimensions S T U V W X Y Z AA AD AC AD AE AF AG AH Inches 0.69 0.65 0.52 0.43 0.39 0.30 0.285 0.24 0.22 Dia. Metric M5 0.128 0.10 0.08 0.07 0.06 0.02 Millimeters 17.5 16.5 13.2 11.0 10.0 7.7 7.25 6.0 Dia. 5.5 M5 3.22 2.6 2.0 1.8 1.6 0.5
0.95 +0.06/-0.0 24.1 +1.5/-0.0 0.85 0.79 0.780 21.5 20.0 19.82
1
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M5 Mounting Screws Mounting Torque, M5 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Tj = 125C Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PM200RSD060 -20 to 150 -40 to 125 -20 to 100 31 31 920 400 2500 Units C C C in-lb in-lb Grams Volts Volts
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C) VCES IC ICP VCC VCC(surge) PC 600 200 400 400 500 595 Volts Amperes Amperes Volts Volts Watts
IGBT Brake Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, (TC = 25C) Peak Collector Current, (TC = 25C) FWDi Rated DC Reverse Voltage (TC = 25C) FWDi Forward Current (TC = 25C) Collector Dissipation (TC = 25C) VCES IC ICP VR(DC) IF PC 600 75 150 600 75 312 Volts Amperes Amperes Volts Amperes Watts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) Input Voltage Applied between (UP-VUPC, VP-VVPC, WP-VWPC, UN- VN- WN-Br-VNC) Fault Output Supply Voltage (Applied between FO and VC) Fault Output Current (UFO, VFO, WFO, FO) VD VCIN VFO IFO 20 20 20 20 Volts Volts Volts mA
2
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25C, VD = 15V, VCIN = 15V VCE = VCES, Tj = 125C, VD = 15V, VCIN = 15V Diode Forward Voltage Collector-Emitter Saturation Voltage VEC VCE(sat) -IC = 200A, VD = 15V, VCIN = 15V VD = 15V, VCIN = 0V, IC = 200A, Tj = 25C VD = 15V, VCIN = 0V, IC = 200A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 15V VCC = 300V, IC = 200A Tj = 125C 0.4 -- -- -- -- 0.8 0.15 0.4 2.0 0.6 2.0 0.3 1.0 2.9 1.2 S S S S S -- 1.70 2.3 Volts -- -- 2.2 1.70 3.3 2.3 Volts Volts -- -- 10 mA -- -- 1.0 mA
IGBT Brake Sector
Collector Cutoff Current ICES VCE = VCES, Tj = 25C, VD = 15V, VCIN = 15V VCE = VCES, Tj = 125C, VD = 15V, VCIN = 15V FWDi Forward Voltage Collector-Emitter Saturation Voltage VFM VCE(sat) IF = 75A VD = 15V, VCIN = 0V, IC = 75A, Tj = 25C VD = 15V, VCIN = 0V, IC = 75A, Tj = 125C -- 2.55 3.05 Volts -- -- 2.2 2.35 3.3 2.80 Volts Volts -- -- 10 mA -- -- 1.0 mA
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
haracteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part (VD = 15V) Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection (VD = 15V) Supply Circuit Under Voltage Protection (-20 Tj 125C) Circuit Current toff(OC) OT OTR UV UVR ID Vth(on) Vth (off) VCIN(on) VCIN(off) IFO(H) IFO(L) Minimum Fault Output Pulse Width* tFO VD = 15V Trip Level Reset Level Trip Level Reset Level VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC Thermal Voltage ON Thermal Voltage OFF Input ON Threshold Voltage Input OFF Threshold Voltage Fault Output Current* Applied between UP, VP, WP, UN, VN, WN, Br -VNC Applied between UP, VP, WP, UN, VN, WN, Br -VNC VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V OC SC OC Tj = -20C Tj = 25C Tj = 125C -20C Tj 125C, VD = 15V -20C Tj 125C, VD = 15V -- 351 310 115 -- -- -- 111 -- 11.5 -- -- -- 1.2 1.7 -- 4.0 -- -- 1.0 -- 413 -- 161 560 241 10 118 100 12.0 12.5 60 15 1.5 2.0 -- -- -- 10 1.8 690 570 -- -- -- -- -- 125 -- 12.5 -- 82 20 1.8 2.3 0.8 -- 0.01 15 -- Amperes Amperes Amperes Amperes Amperes Amperes S C C Volts Volts mA mA Volts Volts Volts Volts mA mA mS
*Fault output is given only when the internal OC, SC, OT and UV protections schemes of either upper or lower devide operate to protect it.
4
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Inverter Part Symbol Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Junction to Case Thermal Resistance Brake Part Rth(j-c)Q Rth(j-c)F Rth(j-c)Q Rth(j-c)F Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Each IGBT* Each FWDi* Each IGBT Each FWDi Each IGBT* Each FWDi* Case to Fin Per Module, Thermal Grease Applied
*TC measured point is just under chip. **If you use this value, Rth(f-a) should be measured just under the chips.
Min. -- -- -- -- -- -- -- -- --
Typ. -- -- -- -- -- -- -- -- --
Max. 0.21 0.35 0.13** 0.21** 0.40 1.10 0.27** 0.47** 0.018
Units C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage*** Symbol VCC VD VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across P-N Terminals Applied between VUP1-VUPC, VN1-VNC, VVP1-VVPC, VWP1-VWPC Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time Applied between UP, VP, WP, UN, VN, WN, Br-VNC Using Application Circuit Input Signal IF = 12mA
*** With ripple satisfying the following conditions: dv/dt swing 5V/s, Variation 2V peak to peak.
Value 0 ~ 400 15 1.5 0 ~ 0.8 4.0 ~ VD 5 ~ 20 2.0 2.5
Units Volts Volts
Volts Volts kHz S S
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Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM200RSD060 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 200 Amperes/600 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) (INVERTER PART)
DIODE FORWARD CHARACTERISTICS (INVERTER PART)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
2.0
DIODE FORWARD CURRENT, -IF, (AMPERES)
SATURATION VOLTAGE, VCE(sat), (VOLTS)
103
REVERSE RECOVERY TIME, trr, (S)
100
VD = 15V Tj = 25oC Tj = 125oC Irr
102
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
1.5
VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC
102
1.0
10-1
trr
101
101
0.5
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC INDUCTIVE LOAD
0 0 40 80 120 160 200
COLLECTOR CURRENT, IC, (AMPERES)
100 0 0.5 1.0 1.5 2.0 2.5
DIODE FORWARD VOLTAGE, VFM, (VOLTS)
10-2 101
102
COLLECTOR CURRENT, IC, (AMPERES)
100 103
SWITCHING LOSS CHARACTERISTICS
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - INVERTER PART)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT & FWDi - BRAKE PART)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
102
CONDITIONS: HALF-BRIDGE INDUCTIVE LOAD SWITCHING OPERATION Tj = 25oC Tj = 125oC Esw(off) VCC = 300V Esw(on) VGE = 15V
101
101
SWITCHING LOSS, ESW (mJ/PULSE)
100
100
101
10-1
10-1
100
10-2
STANDARD VALUE Rth(j-c)Q = 0.21oC/W ( IGBT) Rth(j-c)Q = 0.35oC/W (FWDi) SINGLE PULSE
10-2
STANDARD VALUE Rth(j-c)Q = 0.40oC/W ( IGBT) Rth(j-c)Q = 1.10oC/W (FWDi) SINGLE PULSE
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-3 10-3
10-2
10-1
TIME, (s)
100
101
10-3 10-3
10-2
10-1
TIME, (s)
100
101
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